Sangoma is proud to have you as one of its trusted partners for electronic manufacturing services. The quality delivered and the turnaround times were a key element in our products. "Sangoma recognizes the high levels of quality and professionalism delivered during the development of our next generation of our products. To find out more about our CEM service, the technical advantages we deliver or arrange a visit to our plant, please contact the commercial team on +44 (0)1252 333 444 The heating and cooling advances deliver up to 40 reduction in nitrogen and electrical consumption. Could the fans in our convection reflow oven be. We support our customers with PCBA applications, working from concept to completion starting with the PCB design layout, through to NPI and finally production. The breakthroughs associated with the MK5 reflow oven provide an even lower cost-of-ownership. One particular SMT component is popping off during the reflow process leaving indentations in the solder. Our passionate teams deliver a world class service, are committed to providing the highest quality products and put our customers at the heart of everything we do. Our investment in advanced processing technology allows us to build complex and demanding PCBA products where reliability and quality conformance is mandatory. Gemini Tec support a wide range of customers and PCBA applications, from NPI to medium volume production. This SMT line is unique to the UK, combining the use of three SMT machines that can use 24 placement heads to build products in unison. This SMT line uses our MY700 twin head solder jet printer, to deliver type 6 solder paste and provide the ultimate in high mix PCBA assembly capability. This latest reflow capability is assigned to our flagship 'Trilogy' surface mount line. Advanced thermal management tools allows us to simplify the manufacture of products using high thermal mass and thin substrates (flex and flex-rigid products) The ERSA Hotflow nitrogen reflow over was chosen as the ideal partner for high production throughput using 9 zones (7 heating/2 cooling) of complex SMT and PCB production. Using Nitrogen (N2) removes the risk of creating solder balls and HIP (head in pillow) which can occur under BGA and leadless devices where pin terminations are physically small. Injecting Nitrogen (N2) into the SMT reflow process prevents any oxidisation occurring increasing joint wetting on complex SMT components. Watch the conveyor ovens video below to see how the Pyramax reflow system and reflow oven outperforms the competition on uniformity, throughput and exit temperature.Nitrogen (N2) Reflow Soldering for Complex SMT ProductionĪt our advanced manufacturing centre, our flagship surface mount line is fully enabled to manufacture complex PCB assemblies, including HDI and ultra-complex SMT technology.Īs the density of HDI products increases, the addition of Nitrogen (N2) into the reflow process achieves a higher level of joint integrity. Thermal soak zone: This is the high temperature zone where the.
#Reflow smt crack#
The temperature of the board and all the SMD components is gradually and uniformly raised to prevent any crack to the SMT PCB due to thermal shock. Preheat zone: This is the first chamber or zone of any reflow oven. Energy Pilot reduces running costs automatically during idle times and RecipePro attacks set-up time by generating a starting recipe when setting up a new process. Different Zones of Reflow Oven and Reflow Soldering Process. Energy Pilot and RecipePro allow users to minimize the total Cost of Ownership.
#Reflow smt generator#
The latest versions of WINCON include BTU’s cost-saving Energy Pilot feature as well as the RecipePro recipe generator platform. WINCON features a simplified user interface and incredibly powerful reflow soldering analytical capabilities. The Pyramax solder reflow oven features BTU’s proprietary WINCON™ software, the world’s most powerful solder reflow oven control system. With 6, 8, 10, and 12-zone air or nitrogen models, 350 oC maximum temperature, and a comprehensive menu of options, Pyramax™ reflow ovens are the industry’s most versatile performers and best value. BTU’s exclusive closed-loop convection control provides precise heating and cooling, programmable heat transfer, and reduced nitrogen consumption, adding up to the lowest Cost of Ownership in the industry.
Pyramax™ reflow ovens provide optimized lead-free processing for the ultimate productivity and efficiency. BTU’s Pyramax™ family of high-throughput convection reflow ovens is widely recognized as the global standard of excellence for SMT solder reflow, semiconductor packaging and LED packaging and assembly.